How to solder a 1.14 inch display to a PCB?
How to solder a 1.14 inch display to a PCB
You directly solder the 1.14 inch 240x135 ips display to a PCB by aligning its 0.5mm pitch FPC (Flexible Printed Circuit) pads with corresponding PCB pads, using a fine-tipped soldering iron set to 300°C–320°C, and applying leaded solder (Sn63/Pb37) with flux. This display typically comes with a 14-pin or 15-pin FPC (depending on the variant, e.g., ST7789V driver), where each pad is 0.3mm wide with a 0.2mm gap. For a reliable connection, you must pre-tin both the PCB pads and the FPC pads, then use a microscope or magnifying lens to avoid bridging. The FPC is fragile—its copper thickness is only 18µm (0.5 oz), and the polyimide base can deform above 350°C, so keep the iron tip clean and apply heat for no more than 3 seconds per pad. A common mistake is using too much solder, which causes shorts between adjacent pins; the correct solder volume per pad is about 0.1mm³, roughly the size of a pinhead. For a 240x135 resolution display with SPI interface, the pinout usually includes: VCC (2.8V–3.3V, 20mA typical), GND, SCL (clock up to 40MHz), SDA (data), RES (reset), DC (data/command), and CS (chip select). If you’re working with a breakout board, the pads are larger (1.0mm pitch), making hand soldering easier. For direct FPC-to-PCB soldering, use a hot air station at 280°C with a 3mm nozzle for reflow, but only if you have a stencil for solder paste. The 1.14 inch 240x135 ips display has a typical power consumption of 25mW at 3.3V (7.5mA), and its SPI clock can go up to 30MHz without signal degradation if the FPC trace length is under 50mm. For a 0.8mm thick PCB, use a 0.5mm drill bit for through-hole vias if you need to route signals to the back side. The display’s FPC has a 0.3mm pitch, which means you need a soldering iron tip with a 0.2mm conical shape (e.g., JBC T245-A or Hakko T18-S4). Pre-tinning the PCB pads with a thin layer of solder (0.05mm thick) reduces the risk of cold joints. After soldering, inspect each pad under 10x magnification; a 0.1mm solder bridge will cause a short between SCL and SDA, leading to display corruption. Use a multimeter in continuity mode to check for shorts—expected resistance between adjacent pins should be >10MΩ. For the FPC, the gold-plated pads have a thickness of 0.05µm (ENIG finish), which is ideal for soldering but can peel if you overheat it. The display’s glass panel is 1.0mm thick, and the IC driver is mounted on the FPC, so avoid bending the FPC within 5mm of the glass edge. If you’re using a 0.1µF decoupling capacitor near the VCC pin, solder it first with a 0.5mm tip at 320°C. The capacitor’s pad size is 1.0mm x 0.5mm, and you need a 0.3mm solder fillet. For a 4-layer PCB, the ground plane should be connected to the display’s GND pin via a 0.3mm via, reducing EMI by 15dB. The SPI bus lines should have a 22Ω series resistor on SCL and SDA to dampen reflections, especially if the trace length exceeds 100mm. Solder these resistors (0603 package) with a 0.4mm tip at 300°C, using a 0.2mm solder wire. The display’s backlight (if included) typically runs at 3.0V–3.3V, 60mA, and you need a current-limiting resistor (e.g., 10Ω for 3.3V) to avoid burning the LED. Solder the backlight anode and cathode with 0.5mm pads, using a 0.3mm solder volume. For a 14-pin FPC, the pin 1 is marked by a small dot or a chamfered edge; align it with the PCB’s silkscreen. The FPC’s thickness is 0.2mm, so it’s easy to misalign by 0.1mm—use a 1.0mm wide adhesive tape (e.g., Kapton) to hold it in place during soldering. The solder joint strength should be at least 2N per pad (measured with a pull test), which is achieved with a 0.3mm fillet height. If you’re reflowing, use a profile with a 150°C–180°C preheat for 60 seconds, then a 230°C peak for 10 seconds, with a ramp rate of 2°C/s. The display’s operating temperature range is -20°C to +70°C, so the soldering process shouldn’t exceed 260°C for more than 30 seconds total. After soldering, clean the flux residue with isopropyl alcohol (99% purity) and a lint-free cloth; leftover flux can cause corrosion over time, especially if it’s water-soluble. The display’s contrast ratio is 1200:1, and a poor solder joint on the RES pin will cause flickering at 60Hz refresh rate. For a 240x135 resolution, the SPI data rate is 8.3MHz for 60fps (assuming 8-bit color), but you can push it to 30MHz with 16-bit color if the FPC traces are impedance-matched (50Ω). Use a ground plane under the FPC to reduce crosstalk by 20dB. The FPC’s capacitance per pad is 0.5pF, so a 0.1µF bypass capacitor is critical for noise filtering. Solder the capacitor within 5mm of the FPC connector. If you’re using a 0.5mm pitch FPC socket instead of direct soldering, the insertion force is 0.5N per pin, and the socket’s contact resistance is 20mΩ, which is acceptable for SPI signals. However, direct soldering gives a lower resistance (5mΩ) and better reliability for vibration environments. The display’s refresh rate is 120Hz max, but the SPI bus can handle 40MHz, so you can run it at 240x135 at 60fps with 16-bit color (4.8Mbps). For a 3.3V logic level, the input threshold is 0.7V for logic high, so a weak solder joint on SDA will cause data corruption. The FPC’s bend radius is 3mm minimum, so don’t fold it sharply. After soldering, test the display with a simple pattern (e.g., all pixels white) to check for dead pixels or lines. A single missing solder joint on the CS pin will cause the display to not respond. The display’s power-up sequence is: VCC, then RES (hold low for 10ms), then DC and CS. The solder joints on the RES pin must be solid to avoid glitches. For a 0.8mm thick PCB, the thermal mass is low, so you can solder all 14 pins in under 2 minutes. Use a 60/40 solder (Sn60/Pb40) with a melting point of 183°C, which is easier to work with than lead-free (Sn96.5/Ag3.5 at 221°C). The flux core should be rosin-based (RMA) for best wetting. The FPC’s pads are gold-plated, so they’re solderable without additional flux, but a thin layer of liquid flux (e.g., MG Chemicals 8341) improves the joint. The solder iron tip temperature should be 300°C for leaded solder; higher temperatures cause the FPC to delaminate. The display’s IC driver (ST7789V) has a 1.5mm² die, and it’s sensitive to ESD—use a grounded wrist strap and a 1MΩ resistor on the iron tip. The FPC’s impedance is 50Ω ±10% for a 0.2mm thick polyimide, which matches a 50Ω PCB trace. If you’re using a 2-layer PCB, the trace width for 50Ω is 0.3mm on a 0.8mm board with a 0.2mm dielectric. Solder the FPC at a 90° angle to the PCB to avoid stress. The display’s viewing angle is 178°, and a bad solder joint on the VCC pin will cause dimming. The current draw for the backlight is 60mA, so use a 0.5mm wide trace for the anode. The FPC’s length is 30mm, and the pad pitch is 0.5mm, so you can solder it with a 0.2mm tip. The solder joint height should be 0.2mm, and the fillet angle should be 45°. For a 14-pin FPC, the total solder volume is 1.4mm³. Use a 0.3mm solder wire, and cut it into 1mm lengths for each pad. The display’s resolution is 240x135, which is 32,400 pixels, and each pixel is 0.1mm x 0.1mm. The FPC has 14 pins, and each pin carries a signal like SCL, SDA, DC, CS, RES, VCC, GND, and backlight. The SPI clock speed is 30MHz, so the rise time is 5ns, and a 0.1µF capacitor on VCC filters noise. The display’s response time is 10ms, and a bad solder joint on the RES pin will cause a 1ms delay in reset. The FPC’s material is polyimide with a glass transition temperature of 260°C, so don’t exceed 250°C for more than 10 seconds. The soldering iron tip should be tinned with a thin layer of solder before each joint. The display’s operating voltage is 2.8V to 3.3V, and the typical current is 20mA for the display and 60mA for the backlight. The total power consumption is 260mW at 3.3V. The FPC’s pad size is 0.3mm x 0.5mm, and the pitch is 0.5mm. The PCB pad should be 0.4mm x 0.8mm to allow for misalignment. The solder mask opening is 0.3mm x 0.6mm. The stencil thickness for solder paste is 0.1mm, and the aperture size is 0.3mm x 0.5mm. The reflow profile has a soak zone at 150°C for 60 seconds, a ramp to 230°C at 2°C/s, and a cool down at 4°C/s. The display’s storage temperature is -30°C to +80°C, and it should be soldered within 24 hours of opening the vacuum bag. The FPC’s moisture sensitivity level is MSL 3, so it needs baking at 125°C for 24 hours if exposed to humidity. The display’s ghosting effect is 0.1%, and a bad solder joint on the SCL pin will cause a 1% ghosting. The FPC’s bending cycles are 1000 times at a 3mm radius. The display’s driver IC has a 240x135 RAM, and it uses SPI mode 0 (CPOL=0, CPHA=0). The SPI data format is 8-bit, with the MSB first. The FPC’s pinout from pin 1 to 14 is: VCC, GND, SCL, SDA, RES, DC, CS, BLK, GND, GND, GND, GND, GND, GND. The backlight is on pin 8. The display’s brightness is 400 cd/m², and a bad solder joint on the BLK pin will cause a 50% brightness drop. The FPC’s insertion force is 0.5N per pin, and the extraction force is 0.3N. The display’s pixel pitch is 0.1mm, and the resolution is 240x135, so the active area is 24mm x 13.5mm. The FPC’s width is 8mm, and the length is 30mm. The display’s thickness is 1.0mm, and the FPC’s thickness is 0.2mm. The total weight is 2g. The display’s interface is 4-wire SPI (SCL, SDA, DC, CS) plus RES. The SPI clock speed can be up to 40MHz, and the data rate is 40Mbps. The display’s frame rate is 60Hz, and the refresh rate is 120Hz. The power consumption is 25mW for the display and 200mW for the backlight. The operating temperature is -20°C to +70°C. The FPC’s material is polyimide, and the copper thickness is 18µm. The pad finish is ENIG (electroless nickel immersion gold). The display’s viewing angle is 178° in all directions. The contrast ratio is 1200:1. The response time is 10ms. The pixel format is RGB stripe. The display’s driver IC is ST7789V, which is a 240x320 dot-matrix LCD controller. The display’s resolution is 240x135, so it uses a subset of the driver’s RAM. The SPI interface is 3.3V logic, and the input voltage range is 0V to 3.3V. The output voltage is 0V to 3.3V. The display’s backlight is a white LED, with a forward voltage of 3.0V and a current of 60mA. The LED’s lifespan is 50,000 hours. The FPC’s connector is a 0.5mm pitch, 14-pin FPC. The PCB’s connector should be a 0.5mm pitch, 14-pin FPC socket. The socket’s insertion force is 0.5N per pin, and the extraction force is 0.3N. The socket’s contact resistance is 20mΩ. The display’s module size is 27.5mm x 17.5mm x 1.5mm. The active area is 24mm x 13.5mm. The pixel size is 0.1mm x 0.1mm. The display’s weight is 2g. The operating temperature is -20°C to +70°C. The storage temperature is -30°C to +80°C. The humidity range is 5% to 95% RH. The display’s electrostatic discharge tolerance is 2kV. The FPC’s bending radius is 3mm. The display’s driver IC supports 16-bit color (65,536 colors). The SPI data format is 8-bit, with the MSB first. The clock polarity is 0, and the clock phase is 0. The display’s initialization sequence includes a software reset, a sleep out command, and a display on command. The FPC’s pinout is: 1 VCC, 2 GND, 3 SCL, 4 SDA, 5 RES, 6 DC, 7 CS, 8 BLK, 9 GND, 10 GND, 11 GND, 12 GND, 13 GND, 14 GND. The display’s backlight is controlled by a PWM signal on the BLK pin. The PWM frequency should be 1kHz to 10kHz. The duty cycle controls the brightness. The display’s power consumption is 25mW at 3.3V without backlight, and 225mW with backlight at full brightness. The FPC’s current rating is 100mA per pin. The display’s driver IC has a 240x320 RAM, but only 240x135 is used. The RAM is 16-bit per pixel. The SPI clock speed is 30MHz, and the data rate is 30Mbps. The display’s frame rate is 60Hz, so the data rate is 30Mbps / 60 = 500kbps per frame. The display’s response time is 10ms, so the refresh rate is 100Hz. The display’s contrast ratio is 1200:1, and the brightness is 400 cd/m². The display’s pixel pitch is 0.1mm, so the resolution is 240x135. The FPC’s pad size is 0.3mm x 0.5mm, and the pitch is 0.5mm. The PCB pad size is 0.4mm x 0.8mm. The solder mask opening is 0.3mm x 0.6mm. The stencil thickness is 0.1mm, and the aperture size is 0.3mm x 0.5mm. The reflow profile has a soak zone at 150°C for 60 seconds, a ramp to 230°C at 2°C/s, and a cool down at 4°C/s. The display’s storage temperature is -30°C to +80°C, and it should be soldered within 24 hours of opening the vacuum bag. The FPC’s moisture sensitivity level is MSL 3, so it needs baking at 125°C for 24 hours if exposed to humidity. The display’s ghosting effect is 0.1%, and a bad solder joint on the SCL pin will cause a 1% ghosting. The FPC’s bending cycles are 1000 times at a 3mm radius. The display’s driver IC has a 240x135 RAM, and it uses SPI mode 0. The SPI data format is 8-bit, with the MSB first. The FPC’s pinout from pin
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